Low Cost Plasma Cladding Machine
|FOB Price:||US $50,000-60,000 / Piece|
|Min. Order:||1 Piece|
|Min. Order||FOB Price|
|1 Piece||US $50,000-60,000/ Piece|
- Model NO.: ZRF
- Coating: Powder Coating
- Certification: ISO
- G.W: 2500kg
- Specification: 2804*2200*2500
- HS Code: 84561000
- Type: Powder Coating Booth
- Substrate: Steel
- Condition: New
- Trademark: igood
- Origin: China
To resolve the wear issues of scraper conveyor, we have made a lot of theoretical researches and underground tests, and succeeded in developing "Numerical Controlled plasma Cladding wear-resisting technology" and "ZRF-5C Numerical Controlled plasma Central Trough cladding Machine Tool". The technology can make the base materials and alloy powder melt synchronously instantly,re-melt ,and produce the wear-resisting strengthened layer in original position. In doing so, the strengthened layer and base material will be metallurgically combined in depth, which greatly enhances the wear and shock resistance of metal surface, 10 times that of laser cladding in efficiency. The machine tool is especially applicable for strengthening and repairing the central through and head & tail of all kinds of scraper conveyors. It is verified by many years' uses in underground coal mines that the strengthened central through by cladding is prolonged 2-3 times in service life averagely.
The technology was awarded the First Prize of Science and technology achievements by Department of Industry and Information Technology of Henan Province on May 16, 2010, and the Second Prize of Science and Technology Progress by Henan province government in Dec of 2010.
1.High-efficient powerful plasma power supply(cladding and arc striking)
2.Accurate numerical control system
3.Panasonic actuating mechanism
4.The third generation double constant pressure precision powder feeder
5.The third-generation powerful plasma torch
6.Heat-exchange cooling system
7.Advanced mechanic operating platform
1.Manufacture various types of wear-resisting scraper conveyor central through
2.Strengthen and processing the wore surface of new scraper conveyor's head & tail
3.Strengthen and remanufacture various of worn scraper conveyor and its central trough
4.Manufacture wear-resisting, anti-corrosion, high temperatures resistant clad sheet steel for special purposes,such as,4+2,3+2,4+4 ultra-thin clad sheet steel, 8+4,10+6,12+10 high density pore-free clad sheet steel. the ultra-high hardness wear resistant compound plate,whose hardness is higher than HRC70.
|Input voltage||380V||Cooling water flow||10~16L/min|
|Control voltage||200V,24V||Cladding speed||0~600mm/min|
|Input power||24kVA||Cladding layer thickness||1~5mm|
|Pilot arc current||40~60A||Cladding layer rigidity||HRC60~70|
|Melting current||100~300A||Single cladding width||60mm(match wing device)|
|Ion gas flow||16L/min||Workpiece size||According to the customer demand|
|Powder feeding gas flow||10L/min||Total weight||About 2500kg|
* Inquiry and consulting support.
* Warranty: one year, offer the extended warranty service.
* Engineers available to service machinery overseas.