Introduction: To resolve the field strengthening and repair problems of wear components of large important equipment in industrial and mining enterprises, Henan Igood Wear-resisting Technology Co., Ltd have succeeded in developing "Hollow Cathode Nitrogen Ion Cladding Wear-resisting technology" and "IGS600 Movable Nitrogen Ion Wear-resisting Cladding Equipment" based on a lot of researches and repeated tests. The IGS600 equipment is featured by high degree of integration, small in size, light in weight, low output voltage, safe and reliable, simple and convenient use and maintenance. It can easily arrive at the work site for the processed equipment, instantly melt and re-smelt the alloy ceramic powder and wear surface of work pieces in the manner of handheld operation, produce the wear and corrosion resisting intensified layer in the original position, just as simple as crayon drawing in operation, which can be mastered by the electric welder by learning half an hour generally, exactly is a kind of movable, secure, and continuously working surface wear-resisting strengthening equipment. Its successful development offers a kind of new method for strengthening and repair of equipment in the field of coal, cement, metallurgy, electricity, petroleum, 5-6 times that of hardfacing electrode(electrode wire) in the cladding efficiency, 10 times that of sintering wear-resisting piece of technology. By actual measurement, the strengthened trough of scraper conveyor, roller, mixing blade, auger of power plant, cement plant, brickfield is prolonged 4-7 times in service life, saving the equipment purchase funds and reducing disassembling and repair times as well, physical labor eased, production efficiency increased, with the huge economic and social benefits.
The technology have been awarded the First Prize of Science and Technology by Department of Industry and Information Technology of Henan Province, Second Prize of Science and Technology Progress by Henan province government, and won one National Invention Patent (certificate), 3 Patents for Utility Model (certificate).
Main Configuration: 1.main machine 2.low voltage safety cladding power supply 3.IGS-3 Accuracy Powder Feeder 4.Heat-exchange silent air cooling system 5.hand-held air cooling plasma torch 6.meter display and control panel
Main Uses: 1. Wear-resisting reinforcement and reproduction of coal mine scraper conveyor, and reversed loader head, end ramp pan and middle groove. 2. Wear-resisting reinforcement and remediation to wear components of coal-mining machine, development machine, coal preparation equipment in the factory or production field. 3. reinforcement and remediation to mill roller, grinder roller, guide board, coal feeder trough and bend. 4.Wear-resisting strengthening and repair of roller and hammer of various kinds of large crushers, lining board and mixing blade of mixer. 5.To field produce the regular-shaped and irregular-shaped high hardness (HRC70) wear-resisting composite plates.
Input power voltage
Wear layer thickness
Rated input capacity
depth of fusion
Rated load ratio
cladding layer rigidity
Feeding gas consumption
Compressed air consumption
Effect contrast drawing:
Application: 1.Strengthened Type 764 scraper, more than 350 ten thousand tons of coal output, for Lu'an Group Guozhuang Coal Mine, still working underground. 2.The repaired Type 764 scraper in service life more than twice that of new machine, for Zhengzhou Coal Industry Group Baiping Coal Mine, still working underground. 3.Elevating conveyor, for Xishan Coal Electricity, twice more than new machines in service life, still working underground. 4.To be repaired turbine blade 5.The strengthened large crusher roll prolonged twice in service life. 6.The strengthened feeding roller for cement plant prolonged three times in service life. 7.The strengthened Germany-imported crusher hammer prolonged four times in service life 8.The strengthened helix blade of mixer prolonged three times in service life. 9.The strengthened blade of mixer. 10.One-time Fusion width 25mm, fushion depth 3mm, 6 times that of surfacing in efficiency. 11.Field produced wear-resisting plate (HRC65)for repairing roller of coal cutter. 12.Hand-made wear-resisting(HRC70) and High temperature (800ºC) composite plate.